Defender Security 812BF Spezifikationen

CONTENTSSection Page No.INTRODUCTION 1PURPOSE OF MACHINE 2MACHINE DIMENSIONS & SPECIFICATIONS 2190 Road Tow Models 3190 Road Tow Models - Parts

SAFE WORKING9GENERAL SAFETY MATTERSDO NOT operate chipper unless available light issufficient to see clearly.DO NOT use or attempt to start the chippe

SAFE WORKING10MACHINE:NOTES:TW 190 (all models)Tested Chipping 120 mm x 120 mm Corsican Pine 1.5m inlengthNoise levels above 80dB (A) will be experien

OPERATING INSTRUCTIONS11SAFE TRANSPORTATION (ROAD TOW MODELS ONLY)WHEN towing a chipper the maximum speed limit is 60 mph.ON rough or bumpy road surfa

OPERATING INSTRUCTIONS12DELIVERYAll Timberwolf 190 machines have a full pre - delivery inspection before leaving the factory and are readyto use. Rea

OPERATING INSTRUCTIONS13MANUAL CONTROLS - 190TVGTRGREENFORWARDFEEDPANELBLUEREVERSEFEEDPANELRED SAFETY BARControl Box Diagram Roller control boxes- two

OPERATING INSTRUCTIONS14Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the greenforward button or

OPERATING INSTRUCTIONS15STOPPING THE ENGINE (ALL MODELS)MOVE the throttle lever to the ‘Tortoise’ to reduce the engine speed to idle.LEAVE the engine

OPERATING INSTRUCTIONS16CRAWLER TRACK CONTROLS - 190TVGTR ONLY!!WARNINGALWAYS WEAR FULL PERSONAL PROTECTIVE EQUIPMENT WHENDRIVING CHIPPER (SEE PAGE 8)

OPERATING INSTRUCTIONS17BEFORE USING THE CHIPPER (ALL MODELS)IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety fuctions - thissequence

OPERATING INSTRUCTIONS18BLOCKAGES (ALL MODELS)Always be aware that what you are putting into the chipper must come out. If the chips stop coming out

TIMBERWOLF 190 CHIPPERS1Thank you for choosing this Timberwolf brushwood chipper. Timberwolf chippers are designed to givesafe and dependable service

SERVICE INSTRUCTIONS 19THE FOLLOWING PAGES DETAIL ONLY BASIC MAINTENANCE GUIDELINES SPECIFIC TO YOUR CHIPPER.THIS IS NOT A WORKSHOP MANUAL.THE FOLLOWI

SERVICE INSTRUCTIONS20WARNINGAlways immobilise the machine by stopping the engine, removing the ignitionkey and disconnecting the battery before under

SERVICE INSTRUCTIONSHANDLE blades with extreme caution to avoid injury. Gloves should always be worn when handling the cutter blades.THE drive belts

SERVICE INSTRUCTIONS22BATTERY REMOVAL AND MAINTENANCE (ROAD TOW MODELS)WARNINGRefer to the battery safety section on pages 23-24.!!BATTERY MAINTENANCE

SERVICE INSTRUCTIONS23WARNING NOTES AND SAFETY REGULATIONS FOR FILLED LEAD-ACID BATTERIESFor safety reasons, wear eye protection when handling a batte

SERVICE INSTRUCTIONS241. Storage and transport- Batteries are filled with acid.- Always store and transport batteries upright and prevent from tilting

SERVICE INSTRUCTIONS251. Turn off the chipper and remove the key.2. Remove the negative battery lead.3. Turn the discharge tube to point across the ma

SERVICE INSTRUCTIONS26GREASE THE ROLLER BOX SLIDES (ALL MODELS)NOTE: This should be done every 50 hours. In dirty or dusty conditions or during perio

SERVICE INSTRUCTIONS2711. Loosen the three outermost M8 nuts and bolts.2. Pivot pump assembly up or down to achieve the correct belt tension. For inst

SERVICE INSTRUCTIONS28SAFE MAINTENANCESolidly support the under carriage if it needs to be lifted up for maintenance.Hydraulic systems may get very ho

TIMBERWOLF 190 ROAD TOW MODELS2Serial No. LocationThe serial number can befound on the identificationplate located on thechassis beam.Timberwolf 190TD

SERVICE INSTRUCTIONS (TRACKED ONLY)29CHECKING TRACK TENSION1. Stop your machine on a flatand solid surface.2. Lift it in safe conditions and put stabl

SERVICE INSTRUCTIONS (TRACKED ONLY)30The structure of the rubber track is shown in this diagram. The steelcables (1) and metal core (2) are embedded

SERVICE INSTRUCTIONS (TRACKED ONLY)311. Check that the grease contained in the hydraulic cylinder has been removed.2. Mesh the track links in the spro

WARRANTY (ALL MODELS)32WARRANTY PERIODThe warranty period for the woodchipper commences on the date of sale to the first end user and continues fora p

CERTIFICATE OF CONFORMITY33&

IDENTIFICATION PLATES34EXAMPLE&

DECALS35Last Updated 15th Dec 08TRACKdBLWA616 617 670 671 1136!HOTEXHAUSTHIGHVELOCITYDISCHARGEKEEP CLEAR!TIMBERWOLFOPERATING INSTRUCTIONSREAD THE INST

DECALS36!!!!!!!!DANGERDANGERDANGERDANGERDANGERDANGER DANGERDANGERDO NOT OPERATEWITHOUT THISCOVER IN PLACEDO NOT OPERATEWITHOUT THISCOVER IN PLACEDO NO

ELECTRICAL DETAIL - 190DHB/TFTR37Date Last Modified: 19th Sept 05Model shown 190DH&

ELECTRICAL DETAIL - 190TVGTR38Date Last Modified: 18th June 09&

TW 190 ROAD TOW PARTS LOCATOR3FEED FUNNELDISCHARGETUBEDISCHARGEBUCKETSAFETY BARROTORHOUSINGFUEL TANKLIFTING EYEENGINEGUARDSTOW HEADROLLERCONTROLSDISCH

HYDRAULIC LAYOUT - 190TDHB392885PUMPTANK30602973424428304243FILTERBOTTOMMOTORTOPMOTORDate Last Modified: 1st Sept 05KIT NO: 4245DCVPTAB&

HYDRAULIC LAYOUT - 190TFTR40288528822883M434828772873424030962874286743474346309528752884309940004259TANKNEARSIDEPUMPOFFSIDEPUMP6 WAYDIVERTEROFF SIDE

HYDRAULIC LAYOUT - 190TVGTR41M18879186671866618877TANKNEARSIDEPUMPOFFSIDEPUMPOFF SIDE TRACK DCVNEAR SIDE TRACK DCVMANIFOLDDate Last Modified: 27th Aug

CIRCUIT DIAGRAM -190DHB/TFTR42DOCUMENT No. ISSUECIRCUIT DIAGRAM FOR: 190 (T)DHB and 190 (T)FTR (H-BOX) 2190-CDKEY SWITCHACCOFFRUNSTARTFDECBASPLIT TO

DOCUMENT No. ISSUECIRCUIT DIAGRAM FOR: 190 TVGTR (H-BOX) 1190TVGTR-CDKEY SWITCHAC COFFRUNSTARTFDECBASPLIT TO FUNNEL LOOMHOURFUEL FUEL SOLENOIDROTORSWI

Page No.CHASSIS - 190TDHB 45CHASSIS - 190TFTR 46CHASSIS - 190TVGTR (1) 47CHASSIS - 190TVGTR (2) 48CHASSIS - 190TVGTR (3) 49CONTROL BOX - 190TDHB/190T

CHASSIS - 190TDHB45Item Part No Part Name Q’ty1 19075FB Outer Chassis Beam N/S 12 17475FB Inner Chassis Beam N/S 1 3 0352 M8/40 Bolt 24 0712 M8 C Wash

CHASSIS - 190TFTR46Item Part No Part Name Q’ty1 2905FB Roller Box Mounting Brkt 12 2903FB Funnel Support 13 0382 M10/30 Bolt 64 0702 M12 A Washer 245

CHASSIS - 190TVGTR47Item Part No Part Name Q’ty1 2905FB Roller Box Mounting Brkt 12 2903FB Funnel Support 13 0382 M10/30 Bolt 144 1812 M10/35 Bolt 25

CHASSIS - 190TVGTR TILT MECHANISM (UPPER)48Item Part No Part Name Q’ty1 18660 Chassis 12 18642 Hydraulic Cylinder Top Pin 23 18863 Locating Plate 14 0

TW 190 ROAD TOW PARTS LOCATOR4JOCKEYWHEELASSEMBLYBATTERY ROTORROTORPULLEYDRIVEPULLEYFUELPUMPEXHAUSTFUEL FILTERDIPSTICKOIL FILTERALTERNATORENGINECONTRO

CHASSIS - 190TVGTR TILT MECHANISM (UPPER)49Item Part No Part Name Q’ty1 18695 Tracks (pair) 12 18844 Bush 243 18641 Drop Arm 44 18757 Nearside End Pla

CONTROL BOX- 190TDHB/TFTR50Item Part No Part Name Q’ty1 2794FB Control Box Cover 12 2803 M10/240 Bolt 13 0839 M10 C Washer 24 4345 M10 P Nyloc Nut 15

CONTROL BOX- 190TVGTR51Item Part No Part Name Q’ty1 17802FB Control Box Cover 12 17963 M10/160 Bolt 13 0839 M10 C Washer 24 2804 Bush M10 Top Hat 45 0

CONTROL PANEL (ALL MODELS)52Date Last Modified: 20th March 08Item Part No Part Name Q’ty1 18107 M6 Wing Nut 32 18106 M6 Split Washer 33 0709 M6 C Wash

CONTROL TOWER - 190TFTR MODELS532214Date Last Modified: 24th Jan 072211346x7x68595x4x41Item Part No Part Name Q’ty1 1802FR Cross Bar 22 1879FB Control

CONTROL TOWER - 190TVGTR MODELS542214Date Last Modified: 15th Oct 092211346x7x68596x4x41Item Part No Part Name Q’ty1 1802FR Cross Bar 22 18634FB Contr

DISCHARGE (ALL MODELS)55Item Part No Part Name Q’ty1 0904FO Discharge Tube 12 0523FO Discharge Bucket 13 0045 M12 T Nyloc Nut 24 0702 M12 A Washer 25

DRIVE TRAIN - 190TDHB/TFTR56Date Last Modified: 23rd Jan 06167Item Part No Part Name Q’ty1 17322 Vee Belt 1232 XPA 32 4327 Taper Lock Bush 3020 50 mm

DRIVE TRAIN - 190TVGTR57Date Last Modified: 5th June 09167Item Part No Part Name Q’ty1 17322 Vee Belt 1232 XPA 32 4327 Taper Lock Bush 3020 50 mm 13 1

ELECTRICAL LAYOUT - 190TDHB/TFTRItem Part No Part Name Q’ty1 1406 Safety Switch Loom 12 1975 Control Box Loom 13 18482 Engine Loom 1Item Part No Part

Timberwolf 190 tracked chippers are designed to chip solid wood material up to 190mm in diameter.They are capable of chipping up to 6.5 tonnes per hou

ELECTRICAL LAYOUT - 190TVGTR59Item Part No Part Name Q’ty1 17809 Control Box/Safety Switch Loom 12 18911 Extension Loom 13 18482 Main Loom 14 2627 Eme

ENGINE 190TDHB/TVGTR60Date Last Modified: 20th Feb 09Item Part No Part Name Q’ty1 4316 Air Cleaner 12 0095 Oil Filter 13 Air Filter 14 4252 Directiona

ENGINE - TW 190TFTR61Item Part No Part Name Q’ty1 4316 Air Cleaner 12 0095 Oil Filter 13 Air Filter 14 4252 Directional Control Valve 15 4319 Radiator

ENGINE BAY - 190TDHB62Date Last Modified: 11th Sept 08Item Part No Part Name Q’ty1 2950 Throttle Decal 1218327FB Exhaust Muffler Complete 13 0344 M8/

ENGINE BAY - 190TFTR/TVGTR63Date Last Modified: 21st Jan 101517182021321923x2242223x2x231163061218910112567x3413323262728141433133419231324Item Part N

FUEL TANK (ALL MODELS)64Date Last Modified: 9th June 0826310Item Part No Part Name Q’ty1 1374 Locking Tank Cap 12 1658 M6/12 Bolt 63 0709 M6 C Washer

FUNNEL - 190TDHB/TFTR65Date Last Modified: 9th Oct 0818111426151619292012183334242723259221010177322831Item Part No Part Name Q’ty1 2809F Control Box(

FUNNEL - 190TVGTR66Date Last Modified: 2nd July 091851426151619292061843324272325922101027322831Item Part No Part Name Q’ty1 18913F Inclinometer Brack

HYDRAULICS - 190TDHB67Date Last Modified: 5th Dec 06Item Part No Part Name Q’ty1 1434 Return Filter 12 0100 Filter 13 0350 M8/25 Bolt 24 0711 M8 A Was

HYDRAULICS - 190TFTR (1)68Item Part No Part Name Q’ty1 3096 1/2” Hose, N/S 6-Way Valve 12 3095 1/2” Hose, O/S 6-Way Valve 13 4000 1/2” Hose, Pump to

TW 190 TRACKED PARTS LOCATOR6FEED FUNNELDISCHARGETUBEDISCHARGEBUCKETSAFETY BARHYDRAULICOIL TANKROTORHOUSINGLIFTINGEYEENGINEGUARDSROLLERCONTROLSDISCHAR

HYDRAULICS - 190TFTR (2)69Item Part No Part Name Q’ty1 4000 1/2” Hose, Pump to 6-Way Valve 12 3099 1/2” Hose, Pump to 6-Way Valve 13 2875 1/2” H

HYDRAULICS - 190TFTR (3)70Date Last Modified: 13th August 092768154931112141327182817182017222123241724171629Item Part No Part Name Q’ty1 18932 3/4” H

HYDRAULICS - 190TVGTR (1)71Date Last Modified: 27th Aug 091216 34589111267131415181719202122Item Part No Part Name Q’ty1 0026 3/8” - 1/2” M/M Adapter

HYDRAULICS - 190TVGTR (2)72Item Part No Part Name Q’ty1 18666 1/2” Hose 12 18667 1/2” Hose 13 18676 1/2” Hose 14 18675 1/2” Hose 15 19044 1/2” Hose 16

HYDRAULICS - 190TVGTR (3)73Date Last Modified: 17th Sept 09276815410314151716201922201921Item Part No Part Name Q’ty1 18665 3/4” Hose 12 18878 3/4” Ho

ROLLER BOX (ALL MODELS)74421627928353615163411254345177344Date Last Modified: 4th June 093237384119304724619x4 Road Tow machines only12131431839404242

ROTOR (ALL MODELS)75Item Part No Part Name Q’ty1 0360 M10/25 Bolt 12 0839 M10 C Washer 13 17350M Rotor Shaft 14 1527 M8/25 Caphead 85 1937M Bearing C

ROTOR HOUSING (ALL MODELS)76Item Part No Part Name Q’ty1 1906FO Guard Roller Box Near Side 12 0878 M10/20 Bolt 63 0360 M10/25 Bolt 34 0839 M10 C Washe

V-BELT TENSIONING TABLE METHOD:TIPS ON BELT TIGHTENING:13/75G 18/100G 125PH 150DH/DHB 150FTR 150VTR 190DH 190FTR 190TDH190TFTR 190TVGTR230TR 250DH PT

TW 190 TRACKED PARTS LOCATOR7BATTERYFUEL TANKFUELPUMPEXHAUSTFUELFILTERROTORHYDRAULIC PUMPCUTTING BLADESTOP ROLLER SLIDEROLLER BOXAIR FILTERIN-LINE FUE

SAFE WORKING 8BASIC WOODCHIPPING SAFETYThe operator should be aware of the following points:MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at